SCRAP REDUCTION

Minimize rework and deviations

YELLOW BELT

 

Scrap and deviations cost money and jeopardize delivery. Build on our proven approach to improve more effectively. This is guidance for those who drive the improvement and know-how for those who are supposed to support initiatives.​

 

 

CORE FACTS

 6h of eLearnings
 

 4h of online Instructor-led training

 

 Hand in example of your work
 

 Certification as Yellow Belt
 

A course building on 100% digital learning, and on solving a case study. You will be discussing your challenges in a group. You will learn to apply new skills to work more systematically. ​

LOOK INSIDE ELEARNING  

TRAINING CONTENTS​

 

CONTENTS OF ELEARNINGS

 

  • How to reduce scrap: Approach overview​

  • Set up the project ​

  • Business case​

  • Scope the relevant processes​

  • Visualize your scrap​

  • Systematic problem solving and DMAIC​

  • Root cause analysis​

  • Understand how variation causes scrap​

  • Is your scrap generated by special or by common cause​s

  • Process capability​

  • Poka Yoke - fight human error​

  • Improve working on technical processes  ​

 

INSTRUCTOR-LED TRAINING

 

  • In a group of 5-10 people
  • Simulation: Visit our Bike Factory and solve a practical case together with your team
  • Reduce scrap following our approach
  • Exchange of experiences 
  • Discuss your challenges and get practical instructions

 

EXAMPLE OF YOUR WORK

 

Applying your capabilities in your work environment ensures sustainable training results. For this reason, we ask you to hand in some screenshots or slides proving that you have applied the methods and approaches.

INFO ON THE COURSE​

 

  • First, you acquire the knowledge and skills with interactive, practice-oriented eLearning – at your own pace and when it suits you best.  You will receive digital access to our Learning Management System.​

  • The application training in the group will be led by an experienced trainer and consultant from oConsulting.

  • This is about concrete case studies, this is about practice.

  • Exchange of experiences, personal feedback and initial on-the-job coaching are important to us. ​

  • Contact us to discuss your requirements and ideas.​

  • You decide for one of our open training session, or we will set a date for the group training session together.​

  • The trainings with instructor take place in groups. We set dates together. 

  • For the eLearning courses you get access to our LMS (Learning Management System). Alternatively, we also offer licenses for complete courses, which we can adapt to your requirements

  • Our consulting colleagues from oConsulting will be happy to coach and support you in your improvement projects based on their practical experience. 

  • We look forward to your feedback, your suggestions and, of course, discussions on the topics.

Get in contact 
 

 

 

 

 

 

 

YOUR TRAINER

Martin is a passionate consultant, leadership & Black Belt trainer at oConsulting bringing more than 15 years of practical experience to the table. He is not only familiar with production environment, leadership challenges and improvement projects, but also a great storyteller.

Martin Esser
Martin Esser
linkedin-link

UPCOMING SESSIONS

All events⟶
YELLOW BELT SCRAP REDUCTION

Scrap Reduction EN

Language: English

Methodical foundation and systematic approach to sustainably reduce scrap and deviations. Application training based on self-determined eLearning modules with room for sharing experiences and lots of inspiration from our consulting practice.

Find more information

20
March
14:00 - 18:00
CET
Register
More details
YELLOW BELT SCRAP REDUCTION

Scrap Reduction DE

Language: German

Methodical foundation and systematic approach to sustainably reduce scrap and deviations. Application training based on self-determined eLearning modules with room for sharing experiences and lots of inspiration from our consulting practice.

Find more information

26
September
14:00 - 18:00
CET
Register
More details
YELLOW BELT PROBLEM SOLVING

Problem Solving DE-01/10

Language: German

Solving a problem systematically means getting rid of it forever. Anchor the principles in your company culture by building the competencies. Application training based on self-determined eLearning modules with room for sharing experiences and lots of inspiration from our consulting practice.

Find more information

10
January
14:00 - 18:00
CET
Register
More details
YELLOW BELT INDIRECT PROCESSES

Improving Indirect Processes DE-01/11

Language: German

Systematic foundation to sustainably improve indirect processes: It’s about cost reduction, throughput times, and above all, about people productivity. Application training based on self-determined eLearning modules with room for sharing experiences and lots of inspiration from our consulting practice.

Find more information

 

11
January
14:00 - 18:00
CET
Register
More details
YELLOW BELT COST REDUCTION

Cost Reduction DE-01/31

Language: German

Discover the secrets of cutting costs and maximizing efficiency! Our Yellow Belt Training "Cost Reduction through Lean" will help you supercharge your organization's profitability! Don't let wasteful practices drain your profits any longer! Ready to slash costs and optimize efficiency? Enroll now  to empower your team and drive results!

Find more information

31
January
14:00 - 18:00
CET
Register
More details
YELLOW BELT LEAN CHAMPION

Lean Champion DE

Language: German

A selection of Lean Methods to support process improvement: for lower costs, faster Throughput Times, and higher productivity.​ Application training based on self-determined eLearning modules with room for sharing experiences and lots of inspiration from our consulting practice.

Find more information

01
February
14:00 - 18:00
CET
Register
More details
YELLOW BELT LEAN METRICS

Lean Metrics EN

Language: English

Use Lean Metrics to drive productivity, speed up what is going on, free up cash, and increase output. Application training based on self-determined eLearning modules with room for sharing experiences and lots of inspiration from our consulting practice.

Find more information

28
February
14:00 - 18:00
CET
Register
More details
YELLOW BELT EFFECTIVE CALIBRATION

Effective Calibration EN

Language: English

What is calibration all about? Achieve optimum measurement results, save effort and avoid costs at the same time.​ Application training based on self-determined eLearning modules with room for sharing experiences and lots of inspiration from our consulting practice.

Find more information

29
February
14:00 - 18:00
CET
Register
More details
YELLOW BELT LEAN SIX SIGMA CHAMPION

Lean Six Sigma Champion EN

Language: English

The most effective Lean Six Sigma tools for lower costs, faster throughput times and increasing productivity.​ Application training based on self-determined eLearning modules with room for sharing experiences and lots of inspiration from our consulting practice.

Find more information

24
April
14:00 - 18:00
CET
Register
More details
YELLOW BELT PROCESS CAPABILITY

Process Capability EN

Language: English

This course clarifies what exactly is process capability and how to use it to improve overall effectiveness. Application training based on self-determined eLearning modules with room for sharing experiences and lots of inspiration from our consulting practice.

Find more information

25
April
14:00 - 18:00
CET
Register
More details
YELLOW BELT INDIRECT PROCESSES

Improving Indirect Processes EN

Language: English

Systematic foundation to sustainably improve indirect processes: It’s about cost reduction, throughput times, and above all, about people productivity. Application training based on self-determined eLearning modules with room for sharing experiences and lots of inspiration from our consulting practice.

Find more information

22
May
14:00 - 18:00
CET
Register
More details
YELLOW BELT COST REDUCTION

Cost Reduction EN

Language: English

Discover the secrets of cutting costs and maximizing efficiency! Our Yellow Belt Training "Cost Reduction through Lean" will help you supercharge your organization's profitability! Don't let wasteful practices drain your profits any longer! Ready to slash costs and optimize efficiency? Enroll now  to empower your team and drive results!

Find more information

23
May
14:00 - 18:00
CET
Register
More details
YELLOW BELT PROBLEM SOLVING

Problem Solving EN

Language: English

Solving a problem systematically means getting rid of it forever. Anchor the principles in your company culture by building the competencies. Application training based on self-determined eLearning modules with room for sharing experiences and lots of inspiration from our consulting practice.

Find more information

26
June
14:00 - 18:00
CET
Register
More details
YELLOW BELT LEAN CHAMPION

Lean Champion EN

Language: English

A selection of Lean Methods to support process improvement: for lower costs, faster Throughput Times, and higher productivity.​ Application training based on self-determined eLearning modules with room for sharing experiences and lots of inspiration from our consulting practice.

Find more information

27
June
14:00 - 18:00
CET
Register
More details
YELLOW BELT EFFECTIVE CALIBRATION

Effective Calibration EN

Language: English

What is calibration all about? Achieve optimum measurement results, save effort and avoid costs at the same time.​ Application training based on self-determined eLearning modules with room for sharing experiences and lots of inspiration from our consulting practice.

Find more information

24
July
14:00 - 18:00
CET
Register
More details
YELLOW BELT LEAN METRICS

Lean Metrics DE

Language: German

Use Lean Metrics to drive productivity, speed up what is going on, free up cash, and increase output. Application training based on self-determined eLearning modules with room for sharing experiences and lots of inspiration from our consulting practice.

Find more information

25
July
14:00 - 18:00
CET
Register
More details
YELLOW BELT BUSINESS PROCESSES

Business Processes EN

Language: English

As teams and businesses are growing, processes get more complex. It's your mission to simplify business processes by building on Lean, visualization, and perhaps digitalization? This course is perfect for you. Application training is based on self-determined eLearning modules with room for sharing experiences and lots of inspiration from our consulting practice.

Find more information

28
August
14:00 - 18:00
CET
Register
More details
YELLOW BELT LEAN SIX SIGMA CHAMPION

Lean Six Sigma Champion DE

Language: German

The most effective Lean Six Sigma tools for lower costs, faster throughput times and increasing productivity.​ Application training based on self-determined eLearning modules with room for sharing experiences and lots of inspiration from our consulting practice.

Find more information

23
October
14:00 - 18:00
CET
Register
More details
YELLOW BELT PROCESS CAPABILITY

Process Capability DE

Language: German

This course clarifies what exactly is process capability and how to use it to improve overall effectiveness. Application training based on self-determined eLearning modules with room for sharing experiences and lots of inspiration from our consulting practice.

Find more information

24
October
14:00 - 18:00
CET
Register
More details
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